IVA
Machine Vision Systems
Web Inspection
Increase your production quality and reduce down-times with our high performance web inspection systems.
Avoid undiscovered rejects with 100% continuous inspection of our high speed camera systems.
Based on the latest line scan CCD camera technology it uses advanced hardware image processing functions. Up to 16 digital line scan cameras capture images of the moving web. The system processes these images in hardware (FPGA-circuits) and verifies the product for presence of possible defects: gels, contaminants, dirt, holes, coating voids, bubbles, streaks, repeating defects,...
These defects will be detected and classified upon contrast, shape, width, length, surface and density measurements.
After classification they are displayed and stored in data-bases. Summary reports or detailed defect information can be generated.
Features
- Inspected web width range from 5 mm to 4 m.
- Web speeds up to 1000 m/min.
- Up to 4 webs can be defined and separately reported.
- Automatic gain control, flat field correction ,automatic edge tracking and opacity control on all webs.
- Detection and classification of defects as small as 10 micron (dependent upon # of cameras and web width to be inspected).
- Classification based on contrast, model recognition, width, length, surface and density measurements.
- Repeating defect identification and analisys.
- Supports up to 32 user definable defect categories.
- Operates in transmission, reflection or any combination of any angles.
- Fully programmable lane structure with a max. of 2048 lanes (slitter applications).
- Real time or distance delayed alarm outputs triggered on discrete defects or density exceedings (sheeter applications, tab throwers, spray markers).
- Defect data and images are visualised and stored in databases for review.(Extremely usefull for system tuning and quality analysis).
- Simple and user friendly operator interface with password protected access levels and on-line item sensitive help.
Area Inspection
The AIS1000-system is a high end PC-based vision system that performs real
time inspection
on all kinds of manufactured or assembled
parts. These parts are inspected with sensitive high resolution
cameras and
efficient vision algorythms running on an ultra-compact yet
powerfull industrial grade
XP-Professional panel-PC. Please contact us for a quote.
Features
- Easy to set-up and use, without any programming knowledge
- High resolution monochrome 1300 x 1024 CMOS-camera
- Integrated high intensity led ring illumination
- Image enhancement & calibration, blob analisys, template matching, dimensional control & measurement
- Sub-pixel measurement accuracy
- Optical character recognition & verification, barcode reading, data matrix reading
- Inspection parameters are stored in single product file. Product files can be switched on the fly.
- Standard interface through TCP-IP, RS232, USB or discrete opto-coupled in- and outputs.
- Simple and user friendly operator interface with password protected access levels and on-line item sensitive help.
- Detailed measurement results are stored in log-files.
- Integrated statistical analisys tools
- OK and NOK images are saved in sizable ringbuffers for verification and finetuning of vision algorythms.
- The AIS1000- software can run on any PC, so vision algorytms can be finetuned offline on a different PC with OK and NOK images from the AIS1000-system .
- Remote connectivity